MTA-MA-030: Difference between revisions
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Revision as of 01:37, 5 March 2026
| Administrative Items | |
|---|---|
| Date | 12/14/2021 |
| Functional Area Where Benefits Will Be Realized | Maintenance
Operations |
| Reference Implementation Guidance | Example usage of submersible robotics discussed in Data Diver Surveys for TVA and Duke Energy (EPRI Technical Report 3002019362)
For additional implementation guidance, please contact EPRI. |
| Industry SME | EPRI – Steve Lopez
Contact: NuclearPlantMod@epri.com |
| Previous Implementation | Please contact EPRI for implementation examples and contacts. |
| Implementation Enablers | N/A |
| SWEEP Score |
|
| Applicability | All reactor types
All geographic regions |
| Keywords | Submersible robotics, Cleaning, Object Retrieval, Remote Operated Vehicle (ROV), remote inspections, intake structures |
| Business Case Analysis Cross-Reference | N/A |
Description
Nuclear power plants periodically access submerged locations such as water intake structures to perform inspections, routine cleaning maintenance, and debris removal. Divers typically accomplish these tasks via manual human interaction. Planning underwater work in a water intake structure is a significant undertaking from a time and cost perspective, given the potential hazards associated with the work (e.g., inadvertent actuation of plant equipment while a diver is in the water). Additionally, visibility underwater is poor, and divers wear heavy rubber dry‑suits for protection, limiting productivity and capability to execute tasks.
Submersible robotics offer an alternative to using divers for underwater inspections. Submersible robotics equipped with a robotic arm can also clean small areas and retrieve small objects. Submersible robotics are operated remotely typically via tether and can be equipped with various tools to support navigation, inspection, and maintenance tasks. Video and sonar attachments to the submersible robotics can be used to assist operators in navigating turbid waters and collecting high‑quality inspection data. Maneuvering a submersible robot using sonar for navigation requires a trained operator.
This technology enables improved efficiency and personnel safety for inspection and maintenance of submerged objects and areas, increased flexibility for executing work, and higher‑quality data collected during the inspections.
Intake structure inspections are only one potential application for submersible robotics. Another potential use case (not specifically covered in this MTA) is weld inspection/repair in spent fuel pools and fuel transfer canals, which would reduce diver exposure to radiation and allow work outside of outage windows. Note that once a submersible robot is used in a contaminated area, it is typically not used in non‑contaminated locations.
Benefits
Benefits Estimate
Level 1 – Savings are less than $1 million per year. Savings are realized by avoiding dive costs.
Benefits Description
- Reduced risk to divers. Diving in an industrial environment is hazardous. By replacing divers with a submersible robot where feasible, personnel (diver) risk and plant effort to support the dive is greatly reduced.
- Reduced cost for diving‑related activities. The all‑in cost of a submersible robot is low relative to the cost of contracting divers – potentially less than the annual cost of divers. Submersible robotics cannot currently replace all tasks performed by divers. Therefore, savings are limited to diver tasks that can be replaced.
- Improved flexibility to address emergent issues. Reduced planning time and operational limitations for diver safety may allow a submersible to be deployed more quickly, particularly if the utility has its own submersible robotic equipment and trained operators.
- Increased inspection quality with water‑proof camera and inspection tools in difficult to access areas. Submersible robotics are smaller and more maneuverable than a diver and can work in low‑clearance areas, providing an opportunity for more data and higher‑quality data from inspections in some cases.
Costs and Schedule
Cost
Level 3 – Implementation cost is less than $1 million to implement submersible robotics for a facility with no prior submersible robotic experience. Increasing the complexity of submersible robotics usage to realize additional benefits (e.g., implementing data governance and analytics) will increase the implementation cost.
Schedule
Less than six months. Submersible robotics are relatively easy to obtain. The majority of implementation time will be spent training operators on the use of the technology, which may require an external service provider.
Scope Context
Per site.
Risks
Submersible robotics are typically tethered to a handheld console the operator is using to pilot the submersible robot. However, the submersible may become stuck or inoperable when performing a task. Therefore, facilities should ensure that a retrieval plan is in place should such event occur.